Industrial refrigeration · Automation · Supervision

We design cooling. Then we program it.

We build custom refrigeration units, write the software that runs them and watch over them day and night. Below is one of our screens: try it.

Variable-speed multi-compressor units, PLC panels and software in Structured Text, Modbus RTU/TCP supervision with ColdCtrl gateway. Below, a ColdCtrl HMI in simulation.

ColdCtrl Typical unit · Innovative Automation COOL normal operation · 2 circuits PLC VPN Probes --:--:--
ControllerRUNNING DispatcherMONITORING SequencerIDLE LTOK MTOK
HP 16,1 bar LT 0,96 bar MT 2,27 bar LT ROOM−20.1°CSP −20 · LT BLAST CHILLER−18.4°CSP −18 · LT MT ROOM+2.1°CSP +2 · MT KITCHEN CABINETS ×16+3.4°CDixell · Pego · Eliwell CONDENS.40.9°Cfans 62 % RECOVERYhot water 55.0°C PLC PANELEliwell FREE AdvanceEliwell RUN · Modbus ColdCtrlVPN · 4G · HACCP

Simulation in the same style as the installed ColdCtrl HMIs. Every 10 seconds the dispatcher moves a compressor between the LT and MT circuits, as in the hotel's refrigeration unit. The tabs at the bottom are the same as on the real panel: try ALARMS, HISTORY, ENERGY and the HACCP signature with PIN.

How we work

Four trades, one responsibility.

Whoever designs the plant also writes the software that runs it. Nothing gets lost between one supplier and another.

P&ID diagram of a COLD CTRL refrigeration unitF1 · DESIGN

Design

We start from your premises and how you use them, not from a catalogue.

MT/LT load balance, compressor and control selection, P&ID and wiring diagrams.

Refrigeration unit finished in the workshop, with compressors and panelF2 · WORKSHOP

Build

We assemble and wire everything in the workshop: it reaches the site already tested.

Frame, refrigeration circuit and panel assembled and bench-tested before shipping.

Structured Text code of a function block written in FreeStudioFreeStudio function block diagram with probe filters and alarmsF3 · SOFTWARE

Program and simulate

We test the software on a virtual plant before switching on the real one.

Structured Text on FREE Advance, hardware-in-the-loop tests on a plant model before every download.

ColdCtrl console: automatic analysis of the unit's operation with anomalies and recommendationsF4 · SERVICE

Supervise

We see the plant remotely and often solve problems without coming to you.

ColdCtrl gateway with VPN, HACCP history, alarms and remote action on set-points and defrosts.

◆ COLD CTRL World

Industry 4.0 ready

A unit that never leaves you without cooling.
A system that watches over it day and night.

COLD CTRL is our line: refrigeration units designed, built and programmed in-house, and the ColdCtrl supervision platform that keeps them under control together with every load in the premises.

Enclosed COLD CTRL refrigeration unit, with panel and touch screen
REFRIGERATION UNIT

COLD CTRL

Safe by architecture. Redundant by design.

  • Compressors not tied to a circuit: the PLC assigns them to MT or LT in real time.
  • N+1 redundancy: even with a single compressor, MT and LT stay supplied.
  • Standard subcooler e electronic liquid injection on every compressor.
  • COP 2.4 measured in peak summer: about 25–30% less electricity.
  • 10 configurable refrigerants, «W» heat recovery for hot water up to 60 °C.
Wall-mounted ColdCtrl All-in-One with touch screenColdCtrl built into the panel, screen on the door
COLD CHAIN SUPERVISION

ColdCtrl

It's not a thermometer. It's a guardian.

  • Two versions: wall-mounted All-in-One or built into the panel, with 10" touch screen.
  • All brands, connected via network cable, data cable or WiFi.
  • Even the silent fridges: wireless probes and power-draw readings.
  • Notifications on your phone, HACCP history, portal and app for customer and installer.
  • Subscription with 24/7 monitoring and artificial intelligence.

Try the redundancy

Switch off a compressor. Then another.

Tap the compressors to simulate a fault. In a conventional unit the circuit would be left uncovered; COLD CTRL reassigns the remaining ones and keeps both circuits alive.

3 compressors available · MT and LT covered · 1 in reserve

MTpositive rooms and cabinetsCOVERED
LTnegative rooms and blast chillersCOVERED
Conventional unit (C1 and C2 fixed on MT, C3 fixed on LT), same fault:MT ✓ · LT ✓

Configurator

The COLD CTRL model code, field by field

Every unit is born from a configuration and carries it in its name. Choose and watch the code build up.

Compact form:

    ColdCtrl WiFi converter
    WiFi converterThe distant cabinet connects by radio, with no building work.
    ColdCtrl wireless probes
    Wireless probesInside fridges without a controller: no blind spots.
    ColdCtrl web portal
    PortalPlant, documents, service visits, leak checks and refrigerant log.
    ColdCtrl app on the phone
    AppNotifications and real-time values on phone, tablet and PC.

    ColdCtrl · cold chain supervision

    It's not a thermometer. It's a guardian.

    A simulated plant with the ColdCtrl screens. Pick a load, open the cold room door and see what reaches the phone.

    Demo Restaurant · 6 loads · simulation--:--:--
    —last 2 minutes · dashed limits

    On the phone the customer sees the plant and receives the alerts; remote commands are reserved for the authorised technician.

    Your smartphoneThis is where the notifications you would get on your phone, tablet or PC appear.

     

    09:41

    ColdCtrl · no alarms

    Read only

    Demo Restaurant

     

      All brandsTalks to controllers of the leading brands, even mixed together.
      Even the silent fridgesWireless probes in fridges without a controller; ice makers read from their power draw.
      It reads and commandsRemote set-points and defrosts by the authorised technician, where the controller allows it.
      It works on its ownDedicated 4G SIM, no computer to keep on. Up to 9 touch screens on site.

      Plant sheets

      Real plants, told from the job site.

      Photos, figures and solutions are the real ones. We name clients only with their consent.

      Inside the Aboca cold store with 13-metre racking

      IMP-AB-01 · Flagship project

      Aboca S.p.A. · a cold store 13 metres high

      700 m² · 13 m · 4 °C · 65% RH

      See the project →
      Move On system modules in Piazza del Duomo, Florence

      IMP-MO-01 · Flagship project

      Move On · Piazza del Duomo, Florence · cooling that heats the water

      2,534 m³ of water a year · −55% gas · 100% DHW from heat recovery

      See the project →
      IMP-CV-01 · PRECISION CLIMATEPUNTA ALA (GR) · 2025–2026

      An underground wine cellar at 13.5 °C and 65 % humidity.

      A cellar dug beneath a villa. Wine wants stable temperature and humidity together, summer and winter, and the machine had to sit a few metres from the house without being heard.

      Existing air handling unit inside, new full-inverter condensing unit outside. Combined control of temperature and relative humidity with dew-point limit.

      • Custom-built outdoor unit, full-inverter, enclosed and soundproofed.
      • Two panels, two PLCs: indoor and outdoor unit, coordinated with each other.
      • Logic verified in HIL simulation on the plant model before every field update.
      • Touch panel in the cellar and app on the phone, with ColdCtrl supervision.
      13.5 °C
      set-point
      65 %RH
      humidity
      2 PLC
      indoor + outdoor
      Sea view from the Punta Ala job site
      THE SITE
      Outdoor unit and condenser installed against the stone wall
      INSTALLED
      ColdCtrl app on the phone with cellar temperature and humidity
      COLDCTRL APP
      IMP-HT-01 · INDUSTRIAL REFRIGERATIONFORTE DEI MARMI (LU) · 2025–2026 · PER BENELLI S.R.L.

      The refrigeration unit of a seaside hotel that moves its compressors where they are needed.

      Breakfast, pool service, dinner: a hotel's cooling demand changes hour by hour. A rigid unit would almost always have run the wrong way.

      Three variable-speed compressors with dynamic switching between the low- and medium-temperature circuits according to thermal load.

      • Three variable-speed compressors, each automatically assigned to the circuit that needs it.
      • Eliwell FREE Advance PLC on inverters and modulating 3-way valves, 7" HMI on the panel.
      • 16 kitchen loads connected, of different brands, with HACCP history on ColdCtrl.
      • Built and tested in the workshop, then installed enclosed in the garden.
      • Commissioned by Benelli S.r.l., nostro partner per gli impianti frigoriferi delle cucine professionali.
      3
      inverter compressors
      14.6 kW
      refrigeration LT + MT
      16
      networked loads
      Real ColdCtrl screen with plant status
      SUPERVISION
      Unit installed in the garden, open showing the panel screen
      INSTALLED
      Unit installed among the garden trees
      IN THE GARDEN
      IMP-VM-01 · COMMERCIAL REFRIGERATIONGREVE IN CHIANTI (FI) · 2025 · FOR BENELLI S.R.L.

      A refrigeration unit you can neither see nor hear, in a Chianti village.

      The new bar of a historic estate needed refrigeration for frozen goods, counters and display cases. There was no plant room: only a stone courtyard where guests stroll.

      Enclosed outdoor unit with two independent circuits, LT −30 °C and MT, 20–90 Hz inverter-driven semi-hermetic compressors and floating condensing.

      • One machine, two circuits: low and medium temperature, each with its own control.
      • Eliwell Advance PLC with our own software, inverters over Modbus RTU.
      • Enclosed and soundproofed, with the control panel in its own air-conditioned compartment.
      • Commissioned by Benelli S.r.l., nostro partner per gli impianti frigoriferi delle cucine professionali.
      −30 °C
      LT circuit
      20–90 Hz
      compressors
      1
      enclosed unit

      See the project →

      Enclosed unit in the courtyard, against the stone wall
      INSTALLED
      The unit’s two compressors
      TWO CIRCUITS
      Workshop testing
      TESTING
      IMP-VO-01 · COMMERCIAL REFRIGERATIONVAL D'ORCIA (SI) · 2025 · FOR BENELLI S.R.L.

      The condenser inside the flue.

      The kitchen of a resort in a medieval village needed refrigeration for cold rooms and counters. No machine was allowed to appear on the stone walls.

      Enclosed two-compressor inverter condensing unit, LT −30 °C and MT −15 °C, with a remote housed condenser ducted DN300 into a flue and an EC plug fan with floating condensing.

      • Two circuits, one machine: low and medium temperature with separate suction lines.
      • Invisible condenser: enclosed in a housing and connected to the flue.
      • Active oil management: separator, reservoir and level regulators on the compressors.
      • Commissioned by Benelli S.r.l., nostro partner per gli impianti frigoriferi delle cucine professionali.
      −30 °C
      LT circuit
      2
      inverter compressors
      0
      visible units
      Enclosed condensing unit installed in the plant room
      INSTALLED
      3D model of the housed condenser with the duct to the flue
      DESIGN
      Housed condenser with the round connection for the flue
      CONDENSER
      IMP-VO-02 · BLAST CHILLINGVAL D'ORCIA (SI) · 2026 · FOR BENELLI S.R.L.

      A −40 °C blast chiller with its condensing unit 60 metres away.

      So as not to disturb the neighbouring houses, the blast chiller’s condensing unit was far away: 60 metres of pipe and an 8-metre height difference. The previous compressor kept failing. We found out why and built the right machine.

      Diagnosis: discharge temperature above 157 °C (evaporation −40 °C, condensing +45 °C, high superheat on the buried line) and insufficient oil return. Solution: two-stage semi-hermetic compressor with intermediate subcooler, R448A.

      • Two-stage compressor: discharge temperature under control down to −45/−50 °C evaporation.
      • Oil always where it belongs: separator, reservoir and automatic top-up over 60 metres of line.
      • Eliwell Advance PLC with our own software and floating condensing with EC fans.
      • Commissioned by Benelli S.r.l., nostro partner per gli impianti frigoriferi delle cucine professionali.
      −40 °C
      at the product core
      60 m
      of refrigerant line
      2
      compression stages
      Enclosed condensing unit installed in a stone niche
      INSTALLED
      Frame with the two-stage compressor in the workshop
      TWO-STAGE
      Open unit with compressor and control panel
      INSTALLED
      IMP-SF-01 · MOBILE REFRIGERATIONPROTOTYPES · 2021–2023

      A −20 °C cold room that travels on a truck.

      A demountable cold room for 4 Euro pallets, powered by the generator of the vehicle that carries it. Every watt counts here, and the control panel has to work both inside the cold and under the summer sun.

      Variable-speed compressor, 20–95 Hz, on an inverter controlled via Modbus RS485, electronic expansion valve, adaptive hot-gas defrost (timed and on demand), R452A. Eliwell Advance PLC running our own software, with remote access over Modbus TCP.

      • Hot-gas defrost: under 30 minutes and about 1.6 kW, instead of the 3.5 kW of electric heaters.
      • Temperature-controlled panel with 24 V backup batteries: the control logic stays active for more than 4 hours with the engine off.
      • Liquid subcooling and a condensate tray evaporated by the discharge gas.
      • Three prototypes designed, built and tested by us: three months of road testing and over 3,800 hours of operation at −20 °C.
      −20 °C
      ATP set-point
      1.1 kW
      average consumption
      3,800 h
      of testing
      Finished demountable cold room, with its doors and control panel
      PROTOTYPE
      Open technical bay: compressor, inverter and on-board control panel
      MACHINE BAY
      The finished unit in the workshop, ready for testing
      FINISHED
      IMP-TC-01 · CONTROLLED TEMPERATUREINDUSTRY · 2023

      Three rooms, three temperatures, one compressor.

      Three insulated rooms for 1000-litre tanks of a product that must stay between +10 and +25 °C all year round. Each room has its own temperature and can heat while another one cools.

      One inverter condensing unit, 30–65 Hz, with R513A (non-flammable refrigerant, class A1), floating evaporation and heaters in the evaporators for heating mode. Eliwell Advance PLC with a touch HMI and 4 access levels; variables are exported over Modbus TCP to the plant’s energy management system.

      • Cooling and heating in the same machine, with an independent set-point for each room.
      • Capacity modulated on the real load: 6 kW of capacity for a calculated maximum load of 2 kW, without constant on-off cycling.
      • Designed to EN 378 and EN 12100, factory acceptance test with data logging.
      • Talks to the factory: the data feed into the customer’s energy management system (BEMS).
      +10/+25 °C
      operating range
      3
      independent rooms
      1
      inverter compressor
      The three rooms installed beneath the warehouse racking
      INSTALLED
      One of the rooms on its frame, with the control panel and touch screen
      UNDER TEST
      3D model of the three rooms side by side
      DESIGN

      Official partner since 2024

      We engineer the refrigeration for Benelli kitchens.

      With Benelli S.r.l. di Follonica we work as official partners in designing and building the refrigeration systems serving their professional kitchens: hotels, restaurants and cafés in Tuscany.

      benellicucine.it ↗

      Project atlas · in progress

      Hospitality and cateringFood industryHeat pumpsBoats and regattasResearch and schoolsPrototypes and sheltersIndustrial automation

      About us

      A workshop in Stagno, Livorno.

      Engineering, workshop and software under one roof. We are small on purpose: the person who answers the phone is the one who designed your plant.

      INNOVATIVE AUTOMATION S.R.L.S.
      Stagno · Collesalvetti (LI)
      43.59° N · 10.36° E
      Via Giovanni Verga 6/B · 57017 Stagno (LI)
      Tel. 0586.1864646 · info@innovativeautomation.it
      VAT 01863100499
      2017

      Innovative Automation is founded.

      2019

      The first industrial refrigeration units.

      2020

      MicroWater patent.

      2021

      Multi-purpose heat pumps.

      2021–22

      Plant for a large production facility.

      2024

      Official partner of Benelli S.r.l. for professional kitchen refrigeration systems.

      2025–26

      Hotel in Forte dei Marmi, wine cellar in Punta Ala, ColdCtrl Rel. 2.0.

      Contact

      Tell us about your plant.

      Even if it's old, mixed or undocumented. That's the work we like best.

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